polycarbonate CNC Machining Service in China
We specialize in CNC machining polycarbonate parts with extreme accuracy and repeatability. We use advanced CNC machining technology to produce products for various industries, such as automotive and medical devices.
Our experienced technicians understand the nature of polycarbonate materials and can program our CNC machines to create complex shapes while maintaining tight tolerances. Our team also employs premium tooling solutions with superior surface finish capabilities that enable us to provide our customers with unmatched product quality every time.
Our CNC machining capabilities for Polycarbonate
We offer a variety of CNC machining methods for polycarbonate. The following are our processing services.
Our CNC machining capabilities provide a wide range of options for polycarbonate, including CNC milling, turning, and laser cutting. Our experienced team can quickly deliver custom-designed parts with tight tolerances to our customers’ exact specifications.
By using the latest in CNC machinery and software, we can ensure that parts produced from polycarbonate meet their desired quality levels.
polycarbonate parts we manufacture
- Connectors
- Housings and covers
- Boxes
- Insulators
- Gaskets
- Lenses
- Glazings
- Seals
- Appliances
- Optical storage media
- Safety helmets
- Face shields
- Instrument panels
- Signs and displays
- Packaging materials
- Wheels and rollers
- Aircraft parts
- Automotive components
Injection molding PC parts
Injection molding is one of the most common methods of shaping polycarbonate parts and offers many benefits.
First, injection molding is fast and efficient and can produce large quantities of parts with a high degree of accuracy.
Second, injection molding allows for various designs and complex shapes.
Lastly, injection-molded polycarbonate parts are often less expensive than those made with other methods.
Surface finishing of PC machining
PC parts often require surface treatment. The following is the surface treatment process we provide.
polishing
Polycarbonate can be polished in two ways. One standard method is to use a polishing compound. This compound contains abrasive particles that work to remove scratches and marks from the surface of the polycarbonate.
Another popular option is to sand the surface with fine-grade sandpaper. This method can be time-consuming, but it is often effective in restoring the original shine to polycarbonate.
annealing
Annealing polycarbonate can help to improve its clarity and scratch resistance. The process involves heating the material to a high temperature and then cooling it. It helps to relieve stress within the polymer chains, making the material more resistant to breakage.
In addition, annealing can also help to improve the dimensional stability of polycarbonate, making it less likely to warp or deform over time.
sandblasting
Polycarbonate sandblasting is the process of using high-pressure streams of sand to remove material from a surface.
It can use for both cleaning and machining applications.
It can also use to roughen up a smooth surface in preparation for painting or other finishes.
coating
Polycarbonate can be challenging to coat due to its smooth surface. To ensure an even coating, it is necessary first to roughen the polycarbonate surface. It can be done by sandblasting or treatment with an acidic etchant.
Once the surface has been adequately prepared, various coatings can be applied, such as paint, powder coating, or chrome plating.
Why choose our CNC machining polycarbonate services?
Skilled Engineers
First, our engineers and production workers have at least 10 years of CNC machining experience, so we can produce precision parts of all complex types.
Machining Capability
Second, we have dozens of CNC machines, including 5-axis, 3-axis and mill-turn machines. These machines allow us to manufacture prototypes, low volume and high volume parts.
Guaranteed Quality
Plus, we already have an ISO 9001:2015 certified quality management system, so our team, materials and machines are in proper condition for quality assurance. In addition, we get it right the first time, not only for ourselves but also for our customers.
Related Precision Machining plastics parts
PC CNC Machining FAQs
Vacuum casting PC parts
Vacuum casting can create high-quality polycarbonate parts without requiring expensive tools or complex machinery.
The process begins by creating a master model of the desired part using 3D printing or another similar technique.
This master model is then used to create a mold filled with liquid polycarbonate.
The mold is placed in a vacuum chamber, which removes any air bubbles that might be present in the liquid plastic.
Vacuum casting is an ideal way to produce small quantities of polycarbonate parts with high accuracy and detail.
The benefits of CNC Machining Polycarbonate (PC)
Polycarbonate is a versatile engineering plastic that offers many advantages over other machined materials.
First, it is lightweight, strong, and easy to work with.
Additionally, it is resistant to impact and temperature extremes, making it ideal for a wide range of applications.
Third, polycarbonate can be machined to tight tolerances and highly resist wear and tear. As a result, it is often used to manufacture precision components for various industries.
In addition, polycarbonate is an excellent electrical insulator and can be used in a wide range of electrical and electronic applications.
Overall, polycarbonate offers many advantages as a machined material, making it an excellent choice for many applications.
Can we make rapid polycarbonate prototypes with CNC machining?
Yes, we can.
We have made many prototypes using polycarbonate materials, including 3D printing, CNC plastic machining, and laser cutting.
CNC machining is a versatile manufacturing process that can create rapid prototypes from various materials, including polycarbonate.
Polycarbonate is a durable plastic commonly used in a wide range of applications, from eyeglass lenses to bulletproof windows.
It is also an excellent choice for rapid prototyping, as it can be machined quickly and easily to create complex shapes and features.
Can we CNC machining acrylic?
Yes, we can.
Acrylic is a versatile plastic material that can be machined using various methods.
CNC machining acrylic is one of the most popular methods for machining acrylic, as it offers high precision and repeatability.
Acrylic is an ideal material for many applications, from sign making to product prototyping.
Looking for cNC machining Polycarbonate services in China?
We’ve been in the business for years and know what it takes to produce top-quality parts. We can do rapid prototyping, so you’ll never have to wait long for your parts. Whether you need large or small parts, we can serve you.
